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Hi Scott,

 I have been 'monitoring' your fodder site for some time and refrained from commenting as we have a vested interest, namely the Livestock Fodder Shed. While many problems relate to the ‘system’ and the method by which it is fed & grown, another important issue highlights the lack of scientific evidence that would alleviate many of these problems. As such I would like to make some comments that I feel we may be able to assist existing and potential growers.

 I do not believe for one second that I have all the answers. I have drawn on 12 years experience as a commercial hydroponic grower and consultant to design a system, which to all intents and purposes is working extremely well. In addition to my own experience, I have consulted with creditable 'experts' from para-horticultural/agricultural fields, including the CSIRO, Murdoch University, UNE and the Australian Barley Board. In short, there are fairly strict parameters in which barley can be grown successfully.

 FACT or FICTION

Firstly, I would like to address the argument being put forward by so-called ‘experts’, that hydroponic barley is a poor substitute for the traditional fodder supplements such as hay and lucerne. Is growing hydroponic fodder both beneficial to livestock while at the same time cost effective? While those of us who have the practical experience in growing fodder and then experienced the significant benefits, for others, scepticism will remain until independent research can be carried out by respected institutions such as the CSIRO. I recently spoke to a dairy farmer who simply stated that the hydroponic fodder system ‘didn’t work’. When I asked how did he know, he stated that, and I quote “…some bloke on the ABC radio said they were no good”……..this ‘bloke‘, was an employee of one of our larger agricultural supply companies.

 The simple fact is, that at the ‘coal face’ they do work, but anecdotal evidence is not always sufficient when dealing with the capital required to finance such a project. The questions being asked audibly by the growers and behind the closed doors of the fodder plant manufacturer must be addressed scientifically if hydroponic fodder systems are to be an integral part of any farm carrying livestock.

 While the sceptics say we can’t prove that the hydroponic fodder is not beneficial, they cannot scientifically prove that it doesn’t work. If I was to offer an 'opinion', make a scientific statement or put forward a theory or proposition, it must be backed up with fact, or in the case of a proposition, scientific guidelines that would support either a positive or negative result. These basic 'ground rules' do not appear to apply to some of our so called 'experts' putting forward the argument that hydroponic fodder has little to offer compared with existing methods of supplementary feeding. I have spoken with several of these 'experts' only to find out their statements are largely based out of text books and feed tests only, and the existing knowledge on how these types of feed pass through an animals GIT. I have asked them the question, where did you do your research? How many cattle were in your sample group? How much were they fed? Was this feed supplemented with hay etc? What were the weight gains? Was there an increase in lactation? What type of hydroponic system did you use? etc. The answer was as I expected. There has been no appropriate research completed at this time. The basis on which statements have been made is based on historical texts and feed test numbers, unrelated to hydroponic fodder.

 That is not to say this problem is not being addressed, as there is some research currently underway in WA, NSW and Qld. However it appears that in most cases 'interested parties' (those manufacturers who are supplying systems to the universities), intend to withhold relevant scientific data which they will use in there own systems. After an agreed amount of time the research will be released for public scrutiny and while this would be considered good business practice, it’s cold comfort for farmers who need the information NOW.  

 Everyone agrees that research is long overdue, but withholding this information can only exacerbate what is already in some cases, a tragic situation. At this time we are seeking assistance from the Rural Industries Research and Development Corporation, in particular Dr Simon Hearne and his team, who have indicated that they are most interested in assisting us in facilitating research that will be released to the public as soon as it becomes available. 

 ‘AT THE COAL FACE’

But does it work? Do cattle benefit from the hydroponic fodder? Is it cost effective? There's only one way to find out and that is to try it, in conjunction with institutions that will provide factual, unbiased results for everyone to see. I do believe it does work and it has huge potential and while my attempts to get both State and Federal Governments to take an active role have been held up by the team with the 'other agenda', I have been greatly supported by Greg Hunt MP (Federal Member for Flinders). However, I do believe the government has a responsibility to pursue any 'idea' or reasonable proposal that may reduce the drought dilemma which faces many farmers throughout Australia both year in and year out. The fact is we live in the driest continent in the world and our current approach to water usage is nothing short of criminal.

 The simple fact is that livestock do benefit significantly being fed on hydroponic fodder. How do I know? Over the past 12 months we provided three farmers (2 beef cattle and 1 deer), with hydroponic feed. Each split their herds and fed their cattle on both hydroponic fodder and hay respectively. On each occasion the cattle on the hydroponic fodder either maintained their weight or increased it, while a similar result occurred with the deer. We are currently undertaking trials with a local dairy farmer, and result at this time are very encouraging. Even from the limited trials we have carried out on our own farm, we can see very clearly the benefits of hydroponic fodder over existing supplementary feeds such as hay and grain.  

 GROWING TIPS

It would appear the most common problem many growers experience is related to mould, mildew and fermentation. Mould and mildew occur in areas of high humidity associated with warmer temperatures and poor circulation. From our own research and according to the experts we have spoken to over the past two years, there are two main issues related to environment when producing hydroponic fodder. Firstly, the humidity should be kept below 80%, while the ambient temperature should not exceed 23 degrees C. Another problem is water temperature. If the water temperature is allowed to climb higher than 24 degrees C for any length of time, then barley will do what barley does best.... it will start to ferment! And those of you, who have encountered this problem, will very much relate to the smell that is a sure give-a-way. In addition to this essential criteria, other parameters must also be taken into account, namely;

 1.    water quality and temperature,.

2.    the type and quality of barley grain,  

3.    extreme weather conditions, and

4.    the 'operator'.

 Good clean water is essential and a good rule of thumb, is if you can't drink the water, don't expect the plants to. We suggest a water analysis could save you some anguish down the track when the end results may prove costly.

 One factor we have found to be the most frustrating is the quality and type of barley which should be used. As a rule, 'feed' grade barley is preferable and while we have tried many varieties, none appeared to stand out significantly over another. Given that many farmers had little choice in selecting their grain, as little was available, they too found that ‘clean’ barley was more important that the ‘types’. As the experts from the Australian Barley Board explained, it’s what you do with the barley after it has germinated that will reflect in the quality and quantity of green fodder produced. On our own farm we have had barley supplied which contained dirt, rocks, corn, chook pellets? sorghum, sticks, sea shells,,,,,,,!! In short, full of garbage.  We are currently being supplied by a wholesaler who supplies us with 'clean' grain (most of the time), in 40 kg bags. While we pay a little extra, we save overall in not having to clean the grain ourselves and the conversion rate is up around the 7.5 to 8+ kg.

 No one can account for extreme weather conditions, so there will be times when your environmental control system is not capable of maintaining correct temperature or humidity levels. However, these systems should be able to maintain an optimal environment ranging from -10 to 40 degrees centigrade while at the same time keeping the humidity within acceptable limits.

 Given that we can control the environment, the quality of water and grain etc, the weakest link in the chain is the operator. There are no short cuts when running the fodder shed. There are specific parameters which must be considered if not, the end result will reflect a less than desirable outcome. Relying on computers and other automated equipment to be 100% accurate can be fraught with danger, so double check everything.

 The following is a guide as to what we suggest will promote optimal growth.

 Water temperature                           <23, >16 degrees C.

pH                                                       6.4

CF                                                    16 - 18

Humidity                                             < 80%, >40%

Grow room temperature.                  < 23, > 18 degrees C.

 There are other issues including the soaking times and the depth of grain etc, which can be debated ad infinitum and the only way these issues will be settled, is by appropriate research. Keep your 'system' CLEAN. We have seen systems where the barley growing on the floor is higher than that in the system itself.

 Our system is operated within the above guidelines and at this time our conversion rates are around 7.5 – 8+ kgs.  We do not have any mould, mildew or fermentation problems so it would appear we are on the right track.   

 Your comments and or constructed criticism are most welcome.

Peter Doyle

Managing Director

Livestock Fodder Shed P/L

Peter Doyle Consultancy P/L

www.peterdoyleconsultancy.com.au

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